Fully Automatic High Speed Online Vertical Insertion Machine
3000KL is the most advanced and practical fully automatic vertical plug-in machine for upper and lower plates. The equipment features multiple independent servo control systems for practical application. Continuous loading and unloading ensures high and stable plugin performance, achieving high-speed and high-density insertion effects.
Machine Features
- Exclusive industry-leading patented technology
- New operating system: Latest self-developed Chinese operating system with exclusive intelligent visual recognition technology for simpler, faster operation
- New THK Customization: Latest imported THK customized high-speed precision integrated plug-in head structure
- New overall control design: Latest bus control design replaces traditional sensor control for more precise transmission
- New feeding function: Exclusive automatic intelligent feeding function with intelligent hole and misinsertion recognition
- New EMS System: Professional EMS system available for free private customization
- New Plug-in Design: 360-degree plug-in design with no dead corners and any angle capability
Advanced Transmission System
Cam transmission mechanism replaces traditional rack and pinion transmission structure, achieving high-speed stable operation with simple structure, strong stability, and lower maintenance costs.
Patent number: ZL 2009 20193765.6
Automatic Component Management
- Automatic complementary component function for allocation head
- Sensitive detection mechanism activates automatic replenishment when missing components are detected
- Machine prompts material shortage function when allocation head materials are depleted
Installation & Design Options
- Module installation location options with embedded integrated design
- New high-speed Feida system
- Automatic material replenishment function
- Significantly saves land use area
Plugin Head Options
Available in 2.5mm (single span), 2.5mm/3.5mm/5.0mm (three spans) and 2.5/5.0/7.5/10.0mm (four span) plug-in head configurations. Small footprint capable of high-density plugins with extended lifespan.
360-Degree Plugin Capability
Servo motor-driven plug-in head provides precise, fast operation with 1-degree increments from 0-360 degrees.
Technical Specifications
| Theoretical Speed |
24000 points/hour (software system upgrade can speed up) |
| Insertion Failure Rate |
less than 500 PPM |
| Weight |
850KG |
| Insertion Direction |
Any angle from 0-360° (1-degree increment) |
| Power Supply |
220VAC (Single phase) 50/60HZ, 2.0KVA/1.6KW (energy saving) |
| Pin Span |
Double Spacing 2.5/5.0/3.5/7.5/10.0mm (optional) |
| Air Pressure |
0.6~0.8Mpa |
| Gas Consumption |
0.2 cubic meter per minute (dry gas) |
| Substrate Size |
Min. 50 x 50mm / Max. 350 x 600mm |
| Substrate Thickness |
0.79~2.36mm |
| Hole Position Correction |
Machine vision system, multi-point MARK visual correction |
| Component Specifications |
Pin diameter: 0.4mm to 0.6mm |
| Driving System |
Imported Japan NIDEC SANKYO High-Speed Servo Motor |
| Component Types |
Capacitors, transistors, triodes, LED lights, button switches, resistors, connectors, coils, potentiometers, fuse holder, fuse, etc. |
| PCB Operation Mode |
Automatic across board (left to right or right to left, optional) |
| Lead Cutting Length |
1.2~2.6mm Adjustable |
| Lead Bending Angle |
0°~35° |
| Internet of Things |
4G IoT MES system interface |
| Feeder |
Standard: 10 multifunctional standard feeders (optional 10/14/20/30) |
| Dimensions |
10 Feeders: 2000mm*1860mm*1627mm (L*W*H)
14 Feeders: 2000mm*2263mm*1648mm (L*W*H) |
